Small Cost, Big Impact: How Targeting Fugitive Emissions Can Support Canada’s Sustainability Mission, Without Sacrificing Production

Canada finds itself in a challenging position, albeit in a position with immense potential and opportunity.

The country is determined to lead the way in reducing emissions, despite its commitment to nationwide oil and gas activity, which is its largest source of emissions. With gas production at record highs and new activity planned to meet domestic and international demand, action is needed to minimize ongoing and future environmental impact.

Pipelines – both those established and those in construction – will be integral in supporting Canada’s export ambitions. And they also present a great opportunity to target emissions.

Fugitive emissions, such as pipeline leaks, are a significant pain point and cause of concern because of their reputation for often going undetected and being underreported, and with the risk of methane seeping into the atmosphere throughout the transportation and distribution of produced gas, more should be done to target these leaks and stop their environmental and safety consequences. Enter PipeSense’s advanced leak detection and prevention: a significant step forward.

 

Commitment Issues: Canada’s Conflict Between Sustainability and Production Production

Over the past several years, Canada has continued to strengthen its position as a leading natural gas producer, with production growth driven primarily by Alberta and British Columbia, and supported by Saskatchewan. As a net exporter responsible for roughly five percent of global natural gas production, this momentum is critical to maintain. Canada’s reputation as a reliable and responsible energy supplier contributes billions of dollars annually to the national economy and supports more than 450,000 direct and indirect jobs, many of them in rural and remote regions across Western Canada.

The vast majority of Canada’s natural gas exports are delivered to the United States through an extensive pipeline network spanning more than 840,000 kilometers of transmission, gathering, and distribution infrastructure. These pipelines traverse nearly every province, enabling the safe and efficient movement of energy that powers businesses, communities, and the daily lives of tens of millions of Canadians.

Building on this historic and trusted pipeline foundation, Canada is now expanding its global reach. In 2025, the country’s first large-scale LNG export facility commenced operations on the West Coast, marking a significant milestone that positions Canadian natural gas to serve international markets while reinforcing the country’s role as a long-term, dependable energy supplier.

Alongside Canada’s historic and trusted pipeline networks, incredible new systems are continuously developed, most recently Canada’s first LNG export facility, launched on the West Coast in 2025.

The scale of Canada’s pipeline network demonstrates its commitment to hosting a reliable and robust energy infrastructure that meets domestic and international demand, while powering major cities and the economy at large. In short, it’s not something to be taken lightly or simply switched off – even if it is, at times, in conflict with sustainability efforts.

Alongside oil production, gas production is Canada’s largest source of emissions. A widening gap between emission levels and 2030 targets, as well as burgeoning capacity for LNG production, have contributed to Canada’s sustainability rating being downgraded by the Climate Action Tracker. As a collective, the industry needs to target all sources of unnecessary emissions – big and small – if it is to continue balancing production with net-zero ambitions.

 

Sustainability

While Canada isn’t unique in its position to support net-zero ambitions globally, it is, however, facing a more severe challenge than many of its western counterparts.

Reporting from earlier this year suggested that Canada is warming faster than twice the global average, and even more so in the northern parts of the country. Although 2026 is expected to maintain the severe heat experienced over the last three years, Canada remains undeterred in its efforts to limit the implications of a warming climate.

Under the Canadian Net-Zero Emissions Accountability Act, Canada’s leaders outlined the goal of reducing emissions by 40-45% below 2005 levels by 2030, to conserve 30% of of its lands and oceans by 2030, and to achieve net-zero emissions by 2050. Within the Canadian Net-Zero Emissions Accountability Act, initiatives such as carbon pricing, phasing out coal-fired plants to instead generate clean electricity, and long-term carbon capture plans.

In the oil and gas industry, despite production being close to record levels in 2025, progress has still been made. Emission-reduction technologies, processes, and collaborative efforts led by major operators throughout the production-intensive provinces of Alberta, British Columbia, Saskatchewan, and Newfoundland and Labrador has resulted in the decline of emissions per unit of production across the majority of industry subsectors over the last 20 years.

However, it’s within the ambitions to cut methane emissions by a minimum of 30% (below 2020 levels) by the end of the decade, that presents some of the greatest opportunities for the world’s fourth-largest oil producer and fifth-largest producer of gas to make a long-term difference.

 

PipeSense now provides advanced asset integrity and maintenance solutions to the Canadian market

 

Industry Oversight? How Gas Pipeline Leaks are Limiting Progress

Reporting from the Environment and Climate Change Canada (ECCC) has found that methane emissions account for approximately 16% of Canada’s total emissions. From there, an estimated 48% of methane emissions originate within the oil and gas industry, with the majority (some reports suggest 40%) caused by fugitive emissions, A.K.A. leaks; a completely avoidable problem that industry specialists like PipeSense and Monitor Emissions have made their mission to target.

Pipeline leaks are a universal problem, caused by a myriad of common factors including corrosion, environmental factors (extreme weather, soil erosion), the effects of the passage of time on ageing infrastructure (much of Canada’s existing pipeline networks were built during a period of significant expansion from the 1950s onwards), and third-party interference.

Add these factors together and it’s no surprise that methane-emitting leaks are a common occurrence. Beyond the environmental impact of these leaks is the cost; upwards of $500 million worth of product could be lost annually.

But that’s just on the surface. Reports from Canada’s National Observer (CNO) previously found that Canada, like many other nations, have underreported methane leaks and emissions, estimating leaks could be as much as 50% higher than reported.

If gas production is to ramp up as expected, then even more pressure will be placed on existing infrastructure and the midstream industry at large, generating a higher risk of pipelines leaks and subsequently, methane emissions.

This isn’t limited to older systems; even new builds and ongoing construction can be the culprit behind leaks through operational oversight and errors in on-site procedures, obstruction and damage caused by third parties (heavy equipment, excavation).

New developments, including LNG output, will add immense value to Canada’s industries and the future of its homegrown energy mix, but they also add more stress to infrastructure, resources, and overall carbon footprint.

Maintaining the already established network of pipelines while safeguarding future systems is a critical task for Canada. Regular monitoring, start-to-finish integrity strategies, and prioritizing leak detection are all essential actions to keep pipeline systems in peak operating conditions.

However, are processes and partnerships in place to target fugitive emissions before the damage is done?

 

Finding a New Way Forward

Rather than being seen as a limit or handbrake on production and industry progress, tackling emissions – whether fugitive or any other – actually creates a new ecosystem of opportunity for the supply chain. Emission-based regulations and abatement policies are the spark to creating a new world of innovation, where solutions, processes, and technologies have been developed to responsibly maintain production rates and ambitions, helping companies like PipeSense and Monitor Emissions enter and subsequently transform the market.

Canada’s Measurement, Monitoring, Reporting and Verification framework (MMRV) is a testimony to the meeting point between innovation and collaboration, where Government and industry working groups coordinate initiatives to reduce emissions across the supply chain. Additionally, collaboration between provinces and territories is rife, with key involvement from Indigenous Peoples and Communities, industry leaders, and the workers shaping its future.

PipeSense’s leak detection platforms help target fugitive emissions.

 

Focused Partnerships: PipeSense and Monitor Emissions 

Of the varying ways to tackle industry emissions, targeting fugitive emissions is a low-cost, high-impact opportunity, especially in comparison to more severe excavation and overhaul work. Measures and activities based around pipeline leaks are particularly effective, utilizing the latest technological advances to monitor systems and reduce fugitive emissions.
This is why PipeSense, the U.S.-based provider of advanced asset integrity and maintenance solutions and technology platforms, expanded its scope of support to the Canadian market.

Following an exclusive partnership agreement with Indigenous-owned Canadian industrial inspection specialist Monitor Emissions, PipeSense now provides its full suite of in-house engineered leak detection (PipeGuard), obstruction locating (PipeScan), pig-tracking (PipeTrack), and hydrotesting (PipeTest) technologies across all provinces and territories in Canada. The availability of these solutions serves to bolster national plans of targeting fugitive emissions in the midstream industry through access to innovative and proven solutions.

PipeSense’s decision to partner with an Indigenous-owned company is no coincidence. Monitor Emissions, a partner of pipeline and facilities construction and maintenance leader Sundown Oilfield Services, brings a proven and respected presence across the Canadian market. Driven by a shared vision to deploy the industry’s most advanced asset integrity and leak detection technologies, this partnership represents a powerful alignment of expertise, values, and cutting-edge capability. Through their close partnership, Monitor Emissions and Sundown offer a fast, end-to-end solution for pipeline issue detection, location, and repair.

Canada’s stunning environment is a source of national pride and an international hallmark of the country’s identity. Few understand this deeper than Indigenous communities, who have been stewards and champions of their surrounding environments for generations, leading the way in conservation.

Often disproportionately affected by rising emissions and their consequences, Canada’s Indigenous communities have helped governing bodies, operators, and industry leaders maintain responsible construction, lending their voices, resources, and support to guide processes and development patterns. These voices are fundamental in the industry, with approx. 13,000 in employment, making oil and gas one of the largest employers of Indigenous Peoples in Canada.

To safeguard plans for ongoing pipeline development, Indigenous consultation has been critical and utilized through engagement for project management and planning, ongoing pipeline monitoring, and general environmental awareness within the midstream industry.

When looking to expand into the Canadian market, this was a key consideration for PipeSense’s leadership team to partner with industry leaders committed to bringing solution to operators throughout the country. Monitor Emissions was an obvious choice, due to leadership and expertise.

The integration of PipeSense’s proprietary technologies extends Monitor Emissions’ capabilities to pipeline infrastructure, building its already advanced facility asset integrity and leak detection offerings. Together, these technologies enable Monitor Emissions to address sources of process issues and fugitive emissions across the oil and gas sectors.

United by a shared commitment to advancing industrial efficiency, safety, and environmental impact, PipeSense and Monitor Emissions are set to drive transformation across industrial operations, amplifying their offerings through shared technologies, techniques, and hands-on experience.


Josh Holmes, Vice President of Business Development – PipeSense

Meet Scott Bauer: Combining Decades of Trusted Expertise with a Future-Ready Outlook as Vice President of Operations

Over his 30-year career, Scott Bauer has held senior management positions in global operations, manufacturing, business development, and customer service. With a strong background in pipeline valve automation and actuators, Scott has witnessed several milestone developments within the pipeline industry over the years, developing a keen eye and insight for how processes can be improved.   

Skilled in building and leading cross-functional teams, in his role as Vice President of Operations at PipeSense, Scott is just as involved in growing our team and helping scale the company up as he is in finding new opportunities and solutions that alleviate the pain and stress that pipeline operators face when it comes to leak detection.   

 

Tell us a bit about some of the projects and developments you’ve been involved with and supported since joining PipeSense. 

I’ve been part of the team since the formation of PipeSense, before we officially launched to market. In those early days, I helped develop our current FPU hardware and our client-facing dashboards.  

Throughout my career, I’ve often focused on manufacturing, product development, and industrial automation; all three areas were integral to the beginning of PipeSense and how I approached the early stages of getting our hardware and software market-ready.  

Our original offering was predominantly focused on permanent 24/7 monitoring of pipelines for leaks. However, we knew that leak detection was just one area that needed a new approach and that there were several pain points for customers.  

We soon realized that the same technology which powered our leak detection solutions could be applied to additional pipeline operations, such as hydro and pressure testing, pig tracking, identifying blockages, and locating lost or stuck objects. 

Exploring and further developing our involvement within this adjacent space has been very rewarding on a personal level and has helped establish PipeSense as a market leader.  

 

Your career experience includes a focus on product development and improvement, and industrial automation. How has this mix of career experience supported your role at PipeSense?  

I’m an electrical engineer by schooling (I graduated from Iowa State University with a Bachelor’s in the subject). My education was informative to my early career experiences, where I applied that knowledge across different technical, operational, and management-focused roles within EIM Controls and then Emerson, to support the development and manufacturing of electric valve actuators.  

These early experiences have contributed to my long career in pipeline valve automation, where I have consistently been involved in new product development and expanding existing product lines. Possessing these experiences and my background has been helpful in my role at PipeSense as the team and I create new products and solutions, source the manufacturing of those products, and develop the software and tools that are used by our clients.   

Additionally, I’ve often been involved in the Senior Management units of the businesses in which I’ve worked. Having in-depth management experience has been crucial at PipeSense, too, as we continuously expand our team and scale up the business.  

 

What PipeSense technology are you most proud of? 

Our PipeGuard solution. The ability to screen out leaks from normal events that happen in pipelines sets us apart, and being able to process in real time, pinpointing a leak event and providing a precise location in five minutes or less, is a game-changer.  

Clients don’t need their hands held when they use our technology.  We provide a solution that just works. Recent developments and implementations revolving around supercritical CO2 will only strengthen our ability to stand out in the market, too.  

 

How do you keep up to date with the latest challenges that operators are facing? 

Engagement with clients is a significant driver. Every solution we provide has stemmed from early conversations with our clients across the industry. By listening to what they have to say and their biggest pain points, we’ve worked together to create the technology that solves their issues. 

Our solutions are all engineered for each situation, rather than being one-size-fits-all. This provides us with a great deal of flexibility, meaning we can fight back against the most common or recurring pipeline issues, as well as those that may be a nice challenge to a specific client or location. We don’t take a one-size-fits-all approach, and that is reflected in the results we’ve secured to date.  

Outside of client engagement, we are always aiming to be fully aware of our surroundings within the industry, staying up to date with the latest published standards and regulations that impact our clients. These standards help to define the areas that we should explore and consider for future solutions. 

 

Throughout your career, you have worked with international end users. Following recent agency agreements in Canada and South America, what do PipeSense’s global growth plans look like? 

I’ve been fortunate to have a career that has connected me to many incredible people and leaders all over the world. Much of my career has had a global footprint – both with clients and in-country manufacturing.  

Now, at PipeSense, we are always looking for opportunities to expand our operations to new international markets, depending on the need for our support and where we believe our solutions can make a difference.  

Over the last 18 months, we have been looking for local partners who can support our needs and find value in our technology. While the implementation of our solutions is very easy, we still find it important to have a local presence with clients, hence recent agency agreements. This is a strategy that is likely to persist. Certainly, the Middle East is a vast market with a need for our offering, as is Europe, so I’m excited to exhibit and present a paper at the Pipeline Technology Conference in Berlin later this month. 

 

What is an industry pet peeve of yours? I.e., a bad practice or a corner cut that has become standardized, negatively impacting the industry’s approach to leak detection. 

Sadly, there are many. However, the one that I’ve heard too many times is how many false alarms that control rooms receive, to the point that the alarms soon become meaningless, and the operator no longer believes their data.  

This is a clear sign that they don’t have a functional leak detection system. This is not good for the operator, those involved in the project, any nearby communities, or the environment. Unfortunately, because their trust in leak detection systems has been eroded, while they realize the need for a well-functioning system, they become wary of anything new as well. This is PipeSense’s mission: to show that there is a better future for pipeline leak detection where common sense prevails.  

 

New Partnership Drives PipeSense’s Global Expansion

PipeSense, the provider of pipeline leak detection and monitoring technologies, has announced the expansion of its services to support pipeline operations in South America following an exclusive agent agreement.

Partnering with Chile-based FastPack, PipeSense will now have direct access to deliver its advanced solutions to the Chilean and Peruvian oil, gas, utilities, and mining markets. As an established provider of transportation, fluid handling, and asset integrity solutions to heavy industries, including mining and energy, FastPack provides U.S.-based PipeSense with immense potential to establish itself in a new continental market for the first time.

Strengthening both parties, this new agreement means that FastPack now has access to a catalogue of leak detection, pig tracking, and hydrotesting technologies that have covered oil, refined product, natural gas, and water pipelines in North America since PipeSense entered the market in late 2023.

The partnership follows receipt of an initial contract in which PipeSense will provide its PipeGuard leak detection system to a project in Peru in early 2026, supporting one of the region’s largest producers of metals and precious minerals. This marks the first time that PipeSense will deliver its expertise outside of North America, and the first time it has supported mining operations anywhere.

With the mining industry a critical foundation of the region’s economy, PipeSense solutions can help mitigate the economic, environmental, and operational impact of pipeline leaks, including water source contamination, soil degradation, and lost production time.

Already a leader in the U.S. market thanks to its rapidly growing reputation over the past two years, heading into 2026, PipeSense is targeting inter-continental investment and growth to replicate its success further afield. Endorsement in South America follows a similar agency agreement for PipeSense to distribute solutions in Canada.

Josh Holmes, Vice President of Business Development at PipeSense, commented: “Pipeline inefficiencies and operational challenges aren’t unique to North America. Many of the issues we work to solve in the U.S.—from aging infrastructure to the potential for human error—are realities faced by operators around the world. Through our work with U.S. oil, gas, and utilities companies, we’ve seen firsthand how PipeGuard and our PipeServ service solutions help operators avoid wasting days chasing false positives and prevent small leaks from escalating into major events. After a period of sustained growth and several new appointments to our team, we are ready to take our support international—starting with this project in South America and through our new partnership with FastPack —as we look ahead to an exciting 2026.”

Hidden Connections, Hidden Risks: Uncovering Unknown Farm Taps in a Texas Pipeline Segment

Download Case Study

Explore how PipeTest and PipeScan were deployed to help a major operator uncover previously unknown farm taps and dresser couplings during hydrostatic testing, ensuring the pipeline was brought safely back into service. 

 

Project Background

In April 2025, PipeSense was contracted by a U.S.-based pipeline operator to monitor the hydrotest of a pipeline segment in Texas. The scope was straightforward: supplement the hydrotest contractor’s efforts with PipeSense’s PipeTest monitoring system, ensuring accurate leak location data was captured during the fill, stabilization, and test-hold phases.  

PipeSense deployed Field Processing Units (FPUs) at strategic points along the line, each outfitted with high-speed pressure sensors capable of capturing pipeline data at 1,000 samples per second. These FPUs, linked to PipeSense’s patented analytics, allowed real-time monitoring of bore pressure fluctuations and precise identification of anomalies. 

Unlike traditional hydrotesting, which may confirm only whether a line holds pressure, PipeTest provides pinpoint leak location, reducing guesswork and excavation. The system can identify new leak events in seconds and locate pre-existing leaks during fill or dewater, often with an accuracy of less than 100 feet. 

Commencing what was expected to be a routine integrity validation, our on-site engineers quickly discovered deeper issues: pressure loss and unexplained leakage, suggesting hidden infrastructure. 

 

Deployment & Early Signs of Trouble 

As the line was filled and stabilized, anomalies emerged. Pressure drops of approximately 10 psi per hour were recorded, beyond expected temperature-related fluctuations. The PipeTest system flagged multiple points of concern, correlating with potential leak signatures. 

Operators initially suspected small weeps, but PipeSense’s data analysis pointed to something more: previously undocumented farm taps and dresser couplings acting as leak points. 

Introduced as a convenience in the mid-20th century, farm taps are direct service lines connected to transmission pipelines, typically feeding individual homes or farms. Never designed to be permanent fixtures in a transmission environment, farm taps now present three categories of challenges today:  

1 – Regulatory Ambiguity – Who owns the tap? Who maintains it? PHMSA has clarified expectations, but many older taps remain in limbo.

2 – Safety Risks – If improperly abandoned, a closed farm tap can still contain pressurized gas or weakened fittings that may leak under stress.

3 – Record Gaps – Many operators rely on outdated KMZ or GIS maps. In cases where taps were installed without formal documentation, records are incomplete or inaccurate.

When an operator believes their line is fully mapped and compliant, discovering hidden farm taps mid-project can derail schedules, add repair costs, and create regulatory exposure. 

 

Locating the Hidden Taps 

Using a combination of real-time monitoring and offline analysis, PipeSense identified multiple precise GPS coordinates where anomalies suggested hidden connections. Each of these points corresponded to farm taps or dresser couplings that had not been captured in the operator’s KMZ mapping files. 

By locating these features, PipeSense provided actionable intelligence that enabled repairs before the final test-hold was conducted. 

 

Repair, Retest, and Results 

Once the farm taps and couplings were exposed and repaired, the operator re-pressurized the line. With PipeSense continuing to monitor, the pipeline successfully held during the eight-hour hydrotest hold period. 

What could have been a prolonged investigation with trial-and-error excavation was resolved quickly thanks to targeted data. As a result, the operator not only passed the hydrotest but also left the project with a more accurate and complete picture of its infrastructure. 

 

Broader Implications for Operators 

This case study underscores the broader issue facing many operators: you can’t manage what you don’t know exists. Legacy infrastructure, like farm taps and undocumented fittings, can: 

  • Cause failed hydrotests, delaying project timelines. 
  • Create compliance risks if regulators identify missing records. 
  • Pose safety hazards if left in place, particularly under elevated test pressures. 

 

The Technology Advantage 

PipeSense’s approach bridges this gap by: 

1 – Mapping the Unknown – Identifying taps and fittings not present in KMZ or GIS files.

2 – Providing Actionable Data – Delivering precise GPS coordinates to guide excavation crews.

3 – Enhancing Compliance – Helping operators align asset records with PHMSA and state regulatory expectations. 

PipeSense’s advantage lies in its out-of-band architecture and ability to operate independently of SCADA systems. This makes it particularly effective for hydrotesting, pigging, and isolated test segments, with benefits including: 

  • High-Frequency Sensing: Captures micro-changes in pressure that traditional systems overlook. 
  • Advanced Analytics: Proprietary algorithms distinguish between normal stabilization effects and true leak events. 
  • Field Deployment Capabilities: FPUs can be rapidly deployed in remote environments without permanent infrastructure. 

These capabilities not only solve immediate project challenges but also help operators improve long-term asset integrity management. 

 

Conclusion 

What once seemed like a small convenience has, decades later, become a serious risk factor for operators striving to meet today’s safety and regulatory standards. PipeSense’s work with the operator and hydrotest company demonstrates how technology can close that gap – turning uncertainty into certainty, hidden risks into known assets, and failed tests into successful outcomes.  

For operators across North America, the lesson is clear: unknown farm taps and fittings don’t have to remain hidden. With PipeSense, you can find them, fix them, and move forward with confidence. 

PipeSense and EnControl Partner to Deliver Advanced Leak Detection Across U.S. Gas Pipelines

PipeSense and EnControl Join Forces to Tackle Gas Pipeline Leaks with AI-Enhanced Technology

As environmental and regulatory pressures grow, pipeline operators are seeking smarter, more proactive ways to detect leaks and protect their infrastructure. In a major step toward this goal, PipeSense, a leader in AI-driven pipeline monitoring and leak detection, has announced the successful deployment of three advanced monitoring systems in collaboration with EnControl, a trusted third-party control room provider to the oil, gas, and hydrogen sectors.

Together, the two companies are setting a new standard for real-time leak detection, compliance, and operational resilience.

Smart Technology Meets Strategic Operations

Working closely with EnControl, PipeSense deployed its PipeSentry™ and PipeGuard™ systems to:

  • Two natural gas systems located in Kansas and Michigan

  • One natural gas liquid system in Tennessee

These projects mark a significant expansion of PipeSense’s U.S. footprint, bringing continuous, real-time leak monitoring to critical natural gas assets in the Midwest and Southern United States.

Learn more about how PipeGuard works and why it’s trusted to deliver accurate detection with no false positives.

Meeting Compliance Head-On with ASV Control & 24/7 Monitoring

In addition to around-the-clock surveillance, PipeSense delivered automatic shut-in valve (ASV) control at one site through its custom-configurable technology. This capability allows for immediate response to leak detection, supporting regulatory requirements such as those outlined by PHMSA and the EPA.

According to EnControl President Brandon Clemons:

“Our partnership with PipeSense enables us to deliver advanced leak detection and response capabilities. As regulations tighten, EnControl is committed to staying ahead—helping clients not just remain compliant, but truly secure.”

Explore PHMSA’s regulatory standards to understand how leak detection technology like PipeSense’s is helping operators stay compliant and accountable.

A Growing Track Record of Pipeline Protection

These deployments come on the heels of a year of strong growth for PipeSense, including installations across high-consequence areas (HCAs) in the Permian Basin, California, Illinois, Kentucky, Minnesota, and Michigan. With each system deployed, PipeSense continues to prove that technology, when combined with experience and urgency, can change outcomes.

“Pipeline leaks cost operators and the economy billions,” said PipeSense President & CTO Stuart Mitchell. “We’re proud to work with EnControl on projects that will make a lasting difference and show the real-world value of our technology.”

Making an Impact Where It Matters Most

As operators face increasing scrutiny over emissions and environmental risk, partnerships like this underscore the importance of innovation in safeguarding both infrastructure and communities. PipeSense’s solutions provide:

  • 24/7 AI-powered monitoring for rapid leak identification

  • Minimal false positives, reducing unnecessary downtime

  • Automatic system shutdown options in critical scenarios

  • Compliance-ready technology that meets evolving standards

Together, PipeSense and EnControl are leading the way in redefining pipeline integrity—not only through what they build, but through the reliability they deliver to operators across the nation.

Want to Learn More?
Visit PipeSense.com to explore our suite of leak detection technologies or contact in**@*******se.com to see how we can support your pipeline’s performance, compliance, and future.

Meet Dingding Chen: Placing AI-enabled Leak Detection and Pig Tracking on the Map as PipeSense’s Chief Data Scientist

Over 25 years in the oil and gas industry. Responsible for the award of 60+ U.S. patents. The author of more than 30 publications and research papers. Meet Chief Data Scientist, Dingding Chen. 

A foundational driver in what separates PipeSense solutions from what is too often standardized in the industry, Dingding has helped utilize the data at our disposal to keep helping us improve and innovate.  

 

Tell us a bit about some of the developments you’ve helped pioneer since joining PipeSense. 

I joined PipeSense very early on in the company’s history. After speaking with the team about what they were looking to achieve through this new venture, I jumped at the chance to get involved and felt that my experience could make a pivotal difference. 

My main contribution has been to the design and implementation of deep-learning Convolutional Neural Networks (CNN). These networks are a big component of the platforms we provide, thanks to their ability to recognize patterns and provide reliable analysis. 

Before PipeSense, leak detection and pig tracking standards had become vastly conventional. The CNNs I have helped design address some of the biggest, longstanding challenges that our customers have faced and that have halted progress. We apply these networks to pipeline pressure measurement classifications for our leak detection and pig-tracking solutions, delivering much more modern and reliable outputs. 

Additionally, I am one of the primary developers of the edge and cloud software that forms an integral part of our operations. This means that internally, we live by the same high standards that we promote to our customers. I’m also a Principal Data Analyst for our day-to-day field activities, which allows me access to greater amounts of data that can be utilized for future challenges and customer projects. 

 

Your career covers an impressive mix of relevant topics. Talk us through them and how they have supported your role at PipeSense. 

I’ve held roles and gained experience involving several subjects applicable to my position at PipeSense. This has included advisor positions that have focused on artificial intelligence and machine learning, pressure sampling and testing, supporting the design of completion tools, and a background in mechanical engineering. These experiences have equipped me with the relevant tools and problem-solving skills to support my role at PipeSense. 

I first achieved a Bachelor’s degree in Mechanical Engineering from the China Agricultural University in Beijing. After moving to the States, I enrolled at Oklahoma State University, where I received a Master’s in Agricultural Engineering, a Master’s in Electrical and Computer Engineering, and a PhD in Electrical and Computer Engineering.  

While at OSU, I began working as a Research Assistant, where I developed several network training algorithms and had the opportunity to collaborate on joint research campaigns with companies, including Cummins Inc. and Halliburton. I then joined the Halliburton team on a full-time basis, where I worked for nearly 20 years across several technical and scientific roles. During this time, I worked on developing new methods and processes to optimize pressure sampling and testing, downhole fluid typing, optical sensor adaptive calibration, hydraulic fracturing modeling, and completion tool design. 

After moving on from Halliburton, I gained new experiences in synthetic well log generation and software development, and then pipeline leak detection through roles at Quantico Energy Solutions and Proflex Technologies. This mix of career experience has helped me to address pipeline problems and optimize solutions in a multidisciplinary approach.      

 

What is it about PipeSense’s common-sense technology that helps separate it from other solutions out there? 

PipeSense’s common-sense technology, which combines cloud integration logic with CNN validation for pig-tracking, for example, is apparent and self-evident to internal and external users. 

Our technology leverages but also separates existing solutions like autocorrelation interpretation on multiple sensor data, to provide quick and intuitive judgment on general knowledge about time and frequency data analysis. 

 

What PipeSense technology/solution are you most proud of? 

Every solution we provide has been developed to address a skills gap in the market. We are on a mission to revolutionize how companies manage their approach to pipeline monitoring and leak detection. 

From my position, because it’s one of my core focus areas, I am immensely proud of how we are supporting digital transformation through our AI-enabled platforms. This has helped to ensure that our customers are no longer just relying on conventional methods and processes, and they have an alternative to chasing false positives or loose ends.  

 

How do you help ensure that PipeSense remains at the forefront of innovation? 

It’s vital to know what the latest developments are. Technology is always evolving, and that is especially true of AI. Keeping up to date with the latest breakthroughs and how new processes can be applied to our solutions is crucial. Personally, I do this by engaging in and researching literature reviews and attending technical conferences to learn from peers. My academic background has served me well and made research second nature to me. 

Within my role, data is everything, and it assists me in exploring new opportunities for innovation. Modeling, simulation, and other advanced data analysis to support innovation is made a lot more reliable and accessible by building, maintaining, leveraging, and utilizing our measurement database. 

When I am looking for new applications, I propose a proof-of-concept and then present the results of a feasibility study for a novel application. This is made possible by our access to real-life practical data and our tenacity for learning. 

 

What is an industry pet peeve of yours? 

Within the pipeline industry, there is an overexaggeration of the leak detection limitations of Negative Pressure Wave (NPW) technology for oil and gas pipelines. However, from work demonstrated by PipeSense in the field, we have seen the positive potential of advanced NPW technology and how it can be correctly utilized. 

Meet Josh Holmes: Driving Client-Centered Growth as VP of Sales at PipeSense

At the intersection of innovation and integrity, PipeSense is rapidly emerging as a leader in AI-driven pipeline monitoring and leak detection. As the company scales its mission to protect critical infrastructure and empower pipeline operators with smarter technology, it’s also building the leadership team to match.

Enter Josh Holmes, recently appointed Vice President of Sales, who brings with him a strong foundation in sales strategy, safety technology, and client relationship development. His arrival marks a key milestone in PipeSense’s ambitious growth journey, aligning a customer-first mindset with a bold, technology-led vision.

A Career Built on Relationships, Results, and Responsibility

Josh’s background in the safety industry has shaped a unique ability to build high-performing sales teams, create scalable strategies, and foster enduring client trust.

“Most of my career has been spent understanding what it means to deliver safety—real safety—for people, systems, and businesses,” Josh explains. “Joining PipeSense is a chance to take that commitment further by helping clients protect their pipeline assets with game-changing technology.”

From his earliest days in the role, Josh recognized that PipeSense solutions—such as PipeSentry™ and PipeGuard™—bring immediate, measurable impact to operators both in the U.S. and internationally.

Bringing the Right Solutions to the Right People

Josh’s approach is grounded in competitive urgency, a mindset instilled early in his career that fuels the company’s proactive sales culture. His goal is to ensure PipeSense’s groundbreaking monitoring technologies reach those who need them most—pipeline operators managing risk in increasingly complex environments.

“Our solutions are best-in-class,” Josh says. “We owe it to our customers to bring them forward with urgency—because these innovations make a real difference. That sense of purpose is what drives me.”

A Vision Aligned with Innovation

PipeSense stands apart by delivering flexible, AI-enabled leak detection systems that minimize false positives, provide real-time insights, and integrate across a wide range of operational conditions and pipeline types. But sales at PipeSense isn’t just about promoting a product—it’s about sharing a shared vision of progress and protection.

“We’re not just trying to meet expectations. We want to consistently exceed them,” Holmes notes. “We’re crafting custom solutions, engaging directly with operators, and being accountable at every step.”

Explore how PipeSense’s solutions work to see how technology and trust go hand in hand.

No Roadmap? No Problem.

Holmes embraces PipeSense’s trailblazing status. With no playbook to follow, the company is setting its own standards—something Josh sees as both a challenge and an opportunity.

“At PipeSense, we’re paving a path where none existed before. That takes clarity, consistency, and confidence. Every part of my past experience—from the mentors who guided me to the teams I’ve led—has helped prepare me for this moment.”

His leadership philosophy boils down to a simple principle: “Relationships matter, and trust is earned.

Looking Ahead: The PipeSense Mission

In the next three to five years, Josh envisions PipeSense as the undisputed leader in pipeline monitoring and leak detection. Backed by a team of innovators, engineers, and customer success leaders, the company is primed to expand across North America and beyond.

“Our team is passionate and driven. We know what’s at stake, and we’re aligned in our purpose. It’s an honor to be a part of that kind of momentum.”

Meet Joe Van Vynckt: Driving the Future of Pipeline Monitoring as CEO of PipeSense

As the global energy industry rapidly evolves, so too must the tools and technologies that support safe, efficient, and reliable pipeline operations. At the forefront of this shift is Joe Van Vynckt, CEO of PipeSense, a fast-rising name in advanced pipeline monitoring solutions. With more than 15 years of cross-sector leadership experience spanning construction, utilities, finance, and business strategy, Van Vynckt brings a pragmatic and innovative approach to pipeline integrity.

In addition to his role at PipeSense, Joe serves as CEO and Owner of Charps, a leading U.S.-based pipeline construction and maintenance company. His insight and involvement were critical in forming PipeSense and bringing its vision to life—a vision built on AI-backed monitoring, real-time data insights, and uncompromising performance.

Strategic Roots: From Construction to Innovation

Joe’s journey to PipeSense was a natural extension of his work at Charps, where he saw firsthand the growing complexity—and opportunity—within the pipeline sector.

“As the pipeline industry evolves to meet the needs of modern oil, gas, and utilities operations, we need smarter, more adaptable technologies,” he explains. “At PipeSense, we’ve built the infrastructure, team, and technology to meet that need head-on.”

The result: a dynamic organization focused on helping operators optimize performance, reduce risk, and minimize environmental impact—without disruption to existing operations.

A Mission to Solve the Right Problems

At the heart of PipeSense’s mission is a simple but powerful goal: to deliver real solutions to real challenges. Joe emphasizes that this means deeply understanding what operators are facing day-to-day.

“Pipeline operators need solutions that are built around their environments, not the other way around,” says Van Vynckt. “With our combined industry knowledge and our flexible product suite, we tailor every deployment to improve real-world performance and meet regulatory demands.”

This tailored approach is what sets PipeSense apart—technology that fits the pipeline, not technology that asks the pipeline to fit it.

The Technology Advantage

PipeSense solutions—including the PipeSentry™ and PipeGuard™ systems—leverage cutting-edge artificial intelligence (AI) to deliver round-the-clock monitoring and actionable insights. Unlike legacy systems, PipeSense’s technologies are:

  • Product-agnostic: effective regardless of the pipeline contents

  • Condition-flexible: optimized for varied terrain, pressure, and flow environments

  • Highly accurate: reducing false positives to near-zero

  • Rapidly deployable: easily installed without operational downtime

By fusing AI analytics with operator needs, PipeSense is enabling proactive asset management in a way that enhances safety, sustainability, and profitability.

Explore how PipeSense works and why it’s quickly becoming the trusted name in pipeline performance.

Building Confidence. Delivering Performance.

As an industry leader and entrepreneur, Van Vynckt knows success comes from delivering consistently—and from building trust.

“At PipeSense, everything we do is based on solving problems, exceeding expectations, and making our clients’ jobs easier,” he says. “When you combine that mentality with proven, intelligent technology, the results speak for themselves.”

The company’s solutions are already in use across key regions, including the Permian Basin, Gulf Coast, and Midwestern pipeline corridors, helping operators align with regulatory changes.

Looking Ahead: A Global Vision

Where does Van Vynckt see PipeSense in the next three to five years?

“Simply put, we want to be the leading global provider of pipeline monitoring and leak detection,” he states. “It’s ambitious, but I believe we have the right people, the right products, and the right mindset to make it happen.”

With a leadership team grounded in decades of operational excellence and driven by data-backed solutions, PipeSense is poised to lead the pipeline integrity sector into a new era.

Stuart Mitchell Joins PipeSense as President & CTO: Driving the Future of Leak Detection Technology

Industry Pioneer Stuart Mitchell Joins PipeSense to Lead Technological Transformation in Leak Detection

PipeSense, a fast-emerging innovator in pipeline monitoring and integrity solutions, proudly announces the appointment of Stuart Mitchell as President and Chief Technology Officer (CTO). With nearly three decades of experience in the pipeline integrity management sector of the oil and gas industry, Mitchell brings unmatched expertise in developing, scaling, and commercializing cutting-edge leak detection and monitoring technologies.

With operations headquartered in Houston, Texas, and a growing portfolio of advanced AI-based products, PipeSense is set to revolutionize leak detection standards in both domestic and international pipeline markets.

A Career Built on Innovation

Since 2018, Mitchell has been at the forefront of developing and commercializing novel pipeline leak detection systems. His deep technical knowledge, paired with entrepreneurial acumen gained from founding and growing multiple technology startups, makes him uniquely positioned to guide PipeSense’s next phase of growth.

“I saw a major gap in the industry,” Mitchell shares. “Operators had limited reliable options for real-world leak detection. I wanted to change that by building solutions that not only work in theory, but thrive in complex, real-world pipeline conditions.”

His leadership reinforces PipeSense’s mission: delivering practical, high-accuracy leak detection with minimal false positives—technologies that operators can count on when safety and compliance are on the line.

What Sets PipeSense Apart?

Mitchell is clear: flexibility, accuracy, and customer alignment are what differentiate PipeSense from other providers.

“Our solutions can be deployed across multiple pipeline types, operational scenarios, and product types—without requiring compromises. Our AI-driven technology accurately locates leaks and avoids damaging false alarms, helping clients optimize uptime while reducing risk.”

PipeSense’s flagship technologies, such as PipeGuard™ and PipeSentry™, are designed to integrate seamlessly into diverse infrastructures. Backed by real-time data analytics and machine learning, these tools give operators powerful insights and unmatched precision.

Explore how PipeGuard works and how it’s helping operators across the U.S. safeguard their critical infrastructure.

The Path Forward: Delivering for the Industry

Looking ahead, Mitchell envisions PipeSense becoming the go-to partner for operators seeking intelligent leak detection and efficiency-enhancing technologies.

“In three to five years, I want PipeSense to be the first name operators turn to when they’re serious about protecting pipeline assets, improving operations, and meeting regulatory demands,” he says.

At its core, the PipeSense strategy revolves around partnership, trust, and execution. “Brands grow when they deliver,” says Mitchell. “Our promise is to deliver leak detection that simply works—and to be a true partner to every operator we serve.”

Why This Matters

The U.S. pipeline network spans over 2.6 million miles, and with rising regulatory requirements and public scrutiny, ensuring pipeline safety, efficiency, and environmental responsibility has never been more critical.

PipeSense is addressing this challenge head-on by combining world-class engineering with modern technology. With Stuart Mitchell at the helm, the company is positioned to lead a new era of pipeline integrity innovation—where accuracy meets accountability.

PipeSense Named Finalist for Best Digital Transformation at Gulf Energy Excellence Awards

PipeSense Earns Major Recognition for Digital Innovation in Pipeline Monitoring

In a powerful acknowledgment of its game-changing technologies, Houston-based PipeSense has been named a finalist for the Best Digital Transformation category in the prestigious Gulf Energy Information Excellence Awards. The nomination underscores PipeSense’s emergence as a leader in AI-powered leak detection and pipeline monitoring, less than a year into full operations.

The announcement, made by Gulf Energy Information on May 17th, places PipeSense alongside established industry innovators — validating the critical role of its PipeSentry product suite in transforming how pipeline operators detect and respond to leaks and inefficiencies.

Transforming Pipeline Safety with PipeSentry

PipeSense’s PipeSentry solution combines advanced machine learning, real-time analytics, and sensor-based technologies to pinpoint leak locations with industry-leading accuracy — often within 50 feet, compared to more than 100 feet using conventional methods.

This digital-first approach helps pipeline operators:

  • Detect leaks faster and with greater precision

  • Identify blockages and flow irregularities before they escalate

  • Extend asset life through predictive maintenance

  • Align with stringent regulatory requirements for emissions monitoring

As part of a broader trend toward digitally enabled pipeline integrity management, PipeSentry directly supports industry efforts to comply with upcoming PHMSA regulations aimed at reducing fugitive methane emissions. For context, the Pipeline and Hazardous Materials Safety Administration (PHMSA) mandates enhanced leak detection systems under 49 CFR §195.134.

A Mission-Driven Team with Century-Strong Expertise

PipeSense is not just another startup. Backed by over a century of combined experience in pipeline engineering and integrity management, the team blends deep industry knowledge with forward-thinking digital capabilities.

As CEO Joe Van Vynckt explains:

“From day one, our mission has been to make a lasting positive impact on the industry, the environment, and our communities. This nomination gives us a greater platform to show what we are capable of and why we are fighting back against pipeline leaks.”

By partnering with global leaders like Sonomatic and Charps, PipeSense is leveraging deep technical collaboration to deliver robust, scalable leak detection solutions across North America and beyond.

Looking Ahead to the Excellence Awards

The 2024 Gulf Energy Excellence Awards ceremony will take place on October 9th in Houston, Texas, gathering the brightest minds and most transformative technologies in the oil and gas sector. As PipeSense competes in the Best Digital Transformation category, its nomination signals a promising future for digital-first solutions in the midstream market.

Learn More

To discover how PipeSentry can elevate your pipeline integrity program or to explore a demo, visit www.pipesense.com or contact the team at in**@*******se.com.